Inventory Optimization
Do you know what the most profitable balance is among customer service levels, budgets, and inventory cost? Do you know how much inventory to hold where and over which time period? Are you able to account for your supply chain variability when determining your time phased safety stocks? Oracle® Inventory Optimization considers the demand, supply, constraints, and variability in your extended supply chain to optimize your inventory investment decisions. It enables you to provide higher service levels to your customers at significantly lower cost by applying inventory postponement recommendations, while simultaneously weighing the impacts on revenue, budgets, inventory policies, and sourcing.
Overview
Today’s tough economic conditions, characterized by increased competition, short product life cycles, increased outsourcing, and increased demand uncertainty, make it more challenging to manage your inventory policies and decide where exactly to hold how much inventory. By taking into account the supply, demand, and lead time variability of your entire supply chain, Oracle® Inventory Optimization enables you to more cost effectively balance revenue, cost, customer service levels, and inventory budgets while determining your inventory postponement strategy. Oracle® Inventory Optimization leverages cutting-edge stochastic optimization and risk pooling techniques to determine the most optimal solution, yet it was designed For Planners Not Programmers™, empowering your inventory analysts and planners to make decisions intuitively and quickly.
Key Features:
- Postponement optimization
- Risk pooling
- Use different postponement strategies (budget driven, service level driven, capacity driven)
- Demand, supply, and lead time variability
- Demand fulfillment lead time
- Budget constraints
- Account for seasonality trends and product life cycle characteristics
- Extensive defaulting hierarchies for cost and target service levels
- Multi-dimensional analysis (organization, demand class, customer, item, plan)
- Model manufacturing, distribution, customer, and supplier facilities
- Comprehensive sourcing rules, shared with ASCP and SNO
- Alternate components, resources, processes, suppliers, facilities, and ship methods
- Plan horizon time granularity
- Model varying constraints over time
- Phase in, phase out
- Target safety stock levels
- Min and max, quantity and days of supply
- Calculated time-phased safety stocks
- Analysis Workbench
- Profitability analysis
- Postponement analysis
- Safety stock level analysis
- Service level analysis
- Budget analysis
- Cost breakdown analysis
- Comprehensive exception management
- Personal and public queries (to do lists)
Key Benefits:
- Reduce inventory without sacrificing customer service – Postponement
- Mitigate Supply Chain Risk by Managing Supply Chain Variability
- Reduce your inventory investment – Time-phased safety stocks
- Determine best possible service level based on a target budget
- Determine your most profitable channels, products, and customer
- Incremental deployment – get benefits quickly without the loss of integration
Reduce Inventory without Sacrificing Customer Service – Postponement
Determining the optimum inventory strategy is a process of answering several strategic questions. One is determining the service level objectives to achieve for each of your product lines and which customers or channels to target, taking into account the fact that not all products are equally profitable and that cost and risk characteristics change over time. For example, ensuring the fill rate is high for a new product when it is first released enables you to grow market share and maximize profit potential. As a product nears the end of its life cycle, the increasing risk of obsolescence and declining sales drives the need to sell as much of your inventory as you can. Another critical question is where to hold inventory in the supply chain. When products are closer to the end customer, both in geographical sense and the amount of value-add or production completed, the time required to respond to customer demand goes down, but at the cost of increasing levels of inventory investment, carrying cost, and risk of obsolescence.
Oracle® Inventory Optimization uses postponement and risk pooling to help you determine where to hold inventory to guarantee a desired service level and at what stage of production to hold inventory at. It can consider all your manufacturing plants, distribution centers, central warehouses, and even your suppliers and customers (applicable when operating vendor managed inventory scenarios). In addition, it considers your bill of materials to calculate how much inventory to hold at finished good, subassembly, and raw material level. Oracle® Inventory Optimization solves the complex issue of balancing the time and cost you need to incur to get a product to a customer, without paying high costs to hold every product configuration close to your customer. It enables you to evaluate how different fulfillment lead times to customers change both the cost of service and the point of postponement. Risk pooling refers to the fact that when common components are used in different assemblies, the variability of the component is much less than the variability of the end products due to pooling of the risk.
Mitigate Supply Chain Risk by Managing Supply Chain Variability
To optimize your inventory investment, you need to account for all of the variability in your supply chain. Demand variability occurs due to seasonal factors, forecast errors, promotions, or new product introductions. Supply variability occurs due to lead-time uncertainties and supplier performance issues such as product quality and unreliable delivery. Capturing the variability in demand and supply enables you to overcome the limitations of deterministic optimization techniques and to obtain the precise determination of the inventory investment that is required to meet your customer service objectives, at the lowest possible cost while remaining within your available inventory budget.
Determine Your Most Profitable Channels, Products, and Customers
Typically, your customer service target is not a single number. You might have different goals for different products, customers, or sales channels. Having the right information at your fingertips enables you to focus your inventory investment on the most profitable products, customers, or channels. This helps you to make intelligent decisions on questions such as “What should my product mix be?” Oracle® Inventory Optimization helps determine the most profitable targets to strive for as well as optimize the use of your scarce resources to focus on achieving the most profitable product and sales mix. You can also define different service levels at various levels as every product, sales channel, and customer does not need to have the same service level.
Determine Best Possible Service Level based on a Target Budget
Oracle® Inventory Optimization enables you to deal you with constrained inventory budgets and other limits that constrain the amount of inventory that you can hold at the different nodes in your supply chain. You can calculate the service levels that you can attain for a set budget or calculate the budget that you would need to attain a target service levels. In comparing multiple scenarios, you can also choose to override budget constraints selectively by specifying target safety stock levels by item. The Analysis Workbench provides powerful capabilities that enable you to make the right budget and service level trade off decisions. In addition, comprehensive exception management will notify you and help you deal with budget violations.
Reduce Your Inventory Investment – Time-Phased Safety Stocks
Another dimension of the problem with determining the right inventory policy is the time element. Inventory buffers should not be thought of as a single static number for all time. Due to impacts of seasonality, changing product life cycles, and variations in product quality, you will hedge inventory differently over time. Oracle® Inventory Optimization provides time-phased safety stock recommendations that seamlessly can be fed into Oracle® Advanced Supply Planning for replenishment calculations.
Designed For Planners, Not Programmers™ – Out-of-the-box Optimization
Having sophisticated technology to help manage inventory investment is not sufficient in and of itself. Tools need to be intuitive, easy to use, and easy to deploy to provide real business value and reduce planner’s workload. Inventory Optimization is designed for business users and offers an intuitive graphical interface, extensive defaulting, and robust exception management.
Planners can easily determine what the most profitable scenario is and drill down to answers questions on attainable service levels, time-phased safety stocks, cost breakdowns, and budget violations. During their analysis they can use multiple dimensions, such as channel, product category, products, and customer to slice and dice the information.
Extensive defaulting hierarchies accelerate the implementation setup by reducing the lowest level decision making when defining service levels and costs. You can implement quickly and refine as you go, setting things up to get a good answer right away with minimal effort, and arrive at the best possible answer later on.
Drive Continuous Improvement with Integrated Performance Management
Oracle® Inventory Optimization calculates a wide variety of key performance indicators that highlight the true effectiveness and efficiency of the inventory planning process and its results. In combination with extensive reports and workflow-enabled exception alerts, these enable users to discover areas for focus as well as to track the benefits of continuous improvement programs. In addition, seamless integration with Oracle Supply Chain Intelligence allows you to effectively monitor and improve plan to actual performance.
Proven, Secure, Scalable, and Reliable Component Architecture
Oracle® Advanced Planning’s unique database-centric architecture enables companies to operate business operations, 24 x 7. First, by storing all planning information in the database, Oracle® Advanced Planning leverages the built-in capabilities for locking, hot backup and recovery, multi-threading, and materialized views, for the most secure, reliable, and fastest response. Second, by supporting a distributed architecture, you can deploy Advanced Planning as a component against multiple ERP source systems or in a single instance when deploying with Oracle’s E-Business Suite.
Incremental Deployment – Get Benefits Quickly
You can deploy all Oracle® Advanced Planning products incrementally, enabling you to start with a smaller planning footprint quickly, while still leveraging the tight integration once all components are operational. Each additional module requires limited incremental effort to implement since all the components share a common foundation and work together seamlessly. If risk management and hedging strategies pose the biggest challenges to your business, you can decide to implement Inventory Optimization first. Alternatively, you can enable it later as an add-on to your existing implementation of Oracle® Advanced Planning, leveraging all of your existing setup.
